Orthopaedics — Revision hip

Complex Hip Revision with Severe Acetabular Bone Loss Using Patient-Specific FTL Cup

Multi-flange fixation for a deficient acetabulum

Patient-specific FTL cup for complex hip revision

Patient overview

A 48-year-old female presented with a history of left-sided primary hip replacement. A subsequent revision had removed implants from the acetabulum and femur, after which bone cement was placed within the cavity.

The right hip joint was healthy; the left pelvis showed significant structural defects requiring reconstruction.

Preoperative imaging
Preoperative imaging

Preoperative assessment

CT imaging of the left pelvis revealed loss of the medial wall of the acetabulum, absence of the posterior column, a fracture in the anterior column, and an intact superior pubic ramus and ischium — a complex acetabular defect with compromised structural support.

Severe acetabular bone loss
Severe acetabular bone loss

CT-based 3D surgical planning

A CT-based 3D planning workflow was used to evaluate the defect and assess the available bone structure. On that basis the JMS team developed a patient-specific implant solution: a customised FTL (flanged triaxial locking) cup designed to cover the acetabular defect and facilitate load transfer.

Personalised FTL cup design
Personalised FTL cup design

Key design features

The FTL cup was designed to match the defect and cover the acetabular region. Three flanges extend to the pubis, ischium and ilium to support fitment and load transfer. Inclination and version angles were built into the design, clearance was provided for the surrounding soft tissues, and the cup diameter was defined to fill the defect while accommodating a standard cup and liner. The construct is secured with locking and compression screws.

FTL cup
FTL cup
Flange geometry
Flange geometry
Screw trajectories
Screw trajectories

Implantation strategy

The FTL cup was positioned to cover the defect and achieve fixation against the pelvic bone, secured with locking and compression screws. Postoperative imaging confirmed coverage of the defect and implant fixation.

Multi-flange fixation
Multi-flange fixation

Clinical impact

This case demonstrates the application of a patient-specific FTL cup in managing a complex acetabular defect. CT-based planning and a customised implant enabled precise reconstruction in the presence of significant bone loss and structural deficiency.

Post-operative outcomes indicated stable implant positioning and enhanced functional recovery.

Post-operative outcome
Post-operative outcome
Functional recovery
Functional recovery

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